Workshop Tools & Equipment
Overview
This section catalogs all tools and equipment used for kart assembly, maintenance, and debugging.
Tool Management
Tools are tracked in the tools.yaml file with status, location, and calibration information.
Quick Reference
Essential Tools for Assembly
Hand Tools: - Torque wrench (0-30 Nm) - Required for critical fasteners - Metric hex key set (1.5-10mm) - Precision screwdriver set
Electronics Tools: - Digital multimeter - Soldering station - Wire stripper/crimper
Measurement Tools: - Digital caliper (0-150mm) - Tape measure
Tool Categories
🔧 Hand Tools
Basic mechanical tools for assembly and maintenance.
| Tool | Location | Status | Notes |
|---|---|---|---|
| Torque Wrench (0-30 Nm) | Tool Cabinet A | Available | Required for powertrain |
| Metric Hex Key Set | Tool Cabinet A | Available | 1.5-10mm range |
| Precision Screwdriver Set | Tool Cabinet A | Available | For electronics |
⚡ Electronics Tools
Specialized tools for electrical work and debugging.
| Tool | Location | Status | Notes |
|---|---|---|---|
| Digital Multimeter | Electronics Bench | Available | Voltage, current, resistance |
| Soldering Station | Electronics Bench | Available | 60W, temp controlled |
| Wire Stripper/Crimper | Electronics Bench | Available | 10-24 AWG |
| USB-CAN Adapter | Electronics Bench | Available | For CAN bus diagnostics |
🔨 Power Tools
Power tools for drilling, cutting, and grinding.
| Tool | Location | Status | Safety Requirements |
|---|---|---|---|
| Cordless Drill (18V) | Tool Cabinet B | Available | Safety glasses |
| Angle Grinder (115mm) | Tool Cabinet B | Available | Training required, PPE |
Power Tool Safety
Power tools require proper training before first use. Always wear appropriate PPE: - Safety glasses (mandatory) - Gloves - Hearing protection (for angle grinder)
📏 Measuring Tools
Precision measurement equipment.
| Tool | Location | Accuracy | Calibration Status |
|---|---|---|---|
| Digital Caliper | Tool Cabinet A | ±0.02mm | Needs yearly calibration |
| Tape Measure (5m) | Tool Cabinet A | N/A | No calibration needed |
🔬 Specialized Equipment
Advanced diagnostic and charging equipment.
| Equipment | Location | Purpose |
|---|---|---|
| Smart Battery Charger | Battery Station | 12V/24V charging |
| USB-CAN Adapter | Electronics Bench | CAN bus diagnostics |
Calibration Schedule
Tools requiring periodic calibration:
| Tool | Frequency | Last Calibrated | Next Due |
|---|---|---|---|
| Torque Wrench (0-30 Nm) | Yearly | TBD | TBD |
| Digital Multimeter | Yearly | TBD | TBD |
| Digital Caliper | Yearly | TBD | TBD |
Calibration Tracking
Update calibration dates in tools.yaml after each calibration service.
Maintenance Schedule
Weekly
- ✓ Check torque wrench calibration sticker
- ✓ Inspect power tool batteries
- ✓ Clean soldering iron tip
Monthly
- ✓ Organize tool cabinets
- ✓ Verify all tools present
- ✓ Lubricate moving parts on hand tools
Yearly
- ✓ Calibrate precision tools (torque wrench, multimeter, caliper)
- ✓ Replace soldering iron tips
- ✓ Service power tools
Safety Guidelines
Safety First
Always follow these safety rules:
- Wear appropriate PPE (safety glasses mandatory)
- Ensure workspace is well-ventilated when soldering
- Keep power tools unplugged when changing accessories
- Never bypass safety guards on power tools
- Store tools properly after use
- Report damaged or malfunctioning tools immediately
- Complete training before using power tools
Tool Locations
Tool Cabinet A (Hand Tools & Measurement) - Torque wrench - Hex key set - Screwdriver set - Digital caliper - Tape measure
Tool Cabinet B (Power Tools) - Cordless drill + batteries - Angle grinder
Electronics Bench - Multimeter - Soldering station - Wire stripper/crimper - USB-CAN adapter
Battery Charging Station - Smart battery charger
Procurement List
Needed Tools
These tools would significantly improve our capabilities:
- [ ] Oscilloscope - For electronics debugging and signal analysis
- [ ] 3D Printer - For custom parts and prototyping
- [ ] Laser Cutter - For precision metal fabrication
- [ ] Dedicated Workbench with Vise - Stable work surface
Consumables to Stock
Regularly used supplies to keep on hand:
- Solder wire (lead-free)
- Heat shrink tubing (various sizes: 3mm, 6mm, 10mm)
- Cable ties (various sizes)
- Electrical tape
- Loctite threadlocker (blue 243 and red 271)
- Dielectric grease
- Contact cleaner spray
- Isopropyl alcohol (99%)
Reporting Issues
If you encounter any issues with tools:
- Mark tool as "needs_repair" in
tools.yaml - Tag with issue description in the notes
- Notify team via appropriate channel
- Do not use damaged tools
For the complete tool specifications and detailed tracking, see tools.yaml