tools_catalog: "Kart Workshop Tools"
description: "Inventory of tools and equipment for kart assembly and maintenance"
last_updated: "2025-10-01"

categories:
  - name: "Hand Tools"
    tools:
      - id: "torque_wrench_30nm"
        name: "Torque Wrench (0-30 Nm)"
        type: "torque_wrench"
        location: "Tool Cabinet A"
        status: "available"
        specifications:
          range: "0-30 Nm"
          accuracy: "±4%"
          drive_size: "1/4 inch"
        calibration:
          last_calibrated: null
          calibration_due: null
          frequency: "yearly"
        notes: "Required for powertrain fasteners"

      - id: "hex_key_set_metric"
        name: "Metric Hex Key Set"
        type: "hex_keys"
        location: "Tool Cabinet A"
        status: "available"
        specifications:
          sizes: "1.5mm - 10mm"
          material: "Chrome vanadium steel"
        notes: "Essential for all assemblies"

      - id: "screwdriver_set"
        name: "Precision Screwdriver Set"
        type: "screwdrivers"
        location: "Tool Cabinet A"
        status: "available"
        specifications:
          types: "Phillips, Flathead, Torx"
          sizes: "Various"
        notes: "For electronics assembly"

  - name: "Electronics Tools"
    tools:
      - id: "multimeter_digital"
        name: "Digital Multimeter"
        type: "measurement"
        location: "Electronics Bench"
        status: "available"
        specifications:
          voltage_range: "0-600V AC/DC"
          current_range: "0-10A"
          resistance_range: "0-40MΩ"
          features: ["Continuity test", "Diode test", "Capacitance"]
        calibration:
          last_calibrated: null
          calibration_due: null
          frequency: "yearly"
        notes: "For electrical testing and debugging"

      - id: "soldering_station"
        name: "Soldering Station"
        type: "soldering"
        location: "Electronics Bench"
        status: "available"
        specifications:
          temperature_range: "200-480°C"
          power: "60W"
          features: ["Digital temperature control", "Auto-sleep"]
        maintenance:
          last_tip_change: null
          next_tip_change: null
        notes: "For custom electronics work"

      - id: "wire_stripper"
        name: "Wire Stripper/Crimper"
        type: "wire_tools"
        location: "Electronics Bench"
        status: "available"
        specifications:
          wire_gauge: "10-24 AWG"
          features: ["Stripper", "Crimper", "Cutter"]
        notes: "For wiring harness assembly"

  - name: "Power Tools"
    tools:
      - id: "drill_cordless"
        name: "Cordless Drill"
        type: "drill"
        location: "Tool Cabinet B"
        status: "available"
        specifications:
          voltage: "18V"
          chuck_size: "13mm"
          max_torque: "50 Nm"
        battery:
          type: "Li-ion"
          count: 2
          charge_status: "charged"
        notes: "For mounting and assembly"

      - id: "angle_grinder"
        name: "Angle Grinder"
        type: "grinder"
        location: "Tool Cabinet B"
        status: "available"
        specifications:
          disc_size: "115mm"
          power: "750W"
          speed: "11000 RPM"
        safety:
          ppe_required: ["Safety glasses", "Gloves", "Hearing protection"]
          training_required: true
        notes: "For metal cutting and grinding - USE WITH CAUTION"

  - name: "Measuring Tools"
    tools:
      - id: "digital_caliper"
        name: "Digital Caliper"
        type: "measurement"
        location: "Tool Cabinet A"
        status: "available"
        specifications:
          range: "0-150mm"
          accuracy: "±0.02mm"
          resolution: "0.01mm"
          features: ["Metric/Imperial", "LCD display"]
        calibration:
          last_calibrated: null
          calibration_due: null
          frequency: "yearly"
        notes: "For precision measurements"

      - id: "tape_measure"
        name: "Measuring Tape (5m)"
        type: "measurement"
        location: "Tool Cabinet A"
        status: "available"
        specifications:
          length: "5m"
          width: "25mm"
          features: ["Metric/Imperial", "Auto-lock"]
        notes: "General measurements"

  - name: "Specialized Equipment"
    tools:
      - id: "battery_charger_smart"
        name: "Smart Battery Charger"
        type: "charger"
        location: "Battery Charging Station"
        status: "available"
        specifications:
          voltage: "12V/24V"
          current: "10A max"
          features: ["Smart charging", "Float mode", "Desulfation"]
        safety:
          ventilation_required: true
          monitoring_required: true
        notes: "For 12V auxiliary battery and testing"

      - id: "usb_can_adapter"
        name: "USB-CAN Adapter"
        type: "diagnostic"
        location: "Electronics Bench"
        status: "available"
        specifications:
          interface: "USB 2.0"
          protocols: ["CAN 2.0A", "CAN 2.0B"]
          baud_rate: "up to 1 Mbps"
        software:
          drivers: "Linux compatible"
          tools: ["candump", "cansend", "can-utils"]
        notes: "For CAN bus diagnostics and development"

maintenance_schedule:
  weekly:
    - "Check torque wrench calibration sticker"
    - "Inspect power tool batteries"
    - "Clean soldering iron tip"

  monthly:
    - "Organize tool cabinets"
    - "Check all tools present and accounted for"
    - "Lubricate moving parts on hand tools"

  yearly:
    - "Calibrate torque wrenches"
    - "Calibrate multimeter"
    - "Calibrate digital caliper"
    - "Replace soldering iron tips"
    - "Service power tools"

safety_notes:
  - "Always wear appropriate PPE (safety glasses, gloves)"
  - "Ensure workspace is well-ventilated when soldering"
  - "Keep power tools unplugged when changing accessories"
  - "Never bypass safety guards on power tools"
  - "Store tools properly after use"
  - "Report damaged or malfunctioning tools immediately"
  - "Training required for power tools before first use"

procurement_notes:
  needed_tools:
    - "Oscilloscope for electronics debugging"
    - "3D printer for custom parts"
    - "Laser cutter for metal fabrication"
    - "Dedicated workbench with vise"

  consumables_to_stock:
    - "Solder wire (lead-free)"
    - "Heat shrink tubing (various sizes)"
    - "Cable ties"
    - "Electrical tape"
    - "Loctite threadlocker (blue and red)"
    - "Dielectric grease"
    - "Contact cleaner"
    - "Isopropyl alcohol"